Basic Info.
Mixing Pan Diameter
2200mm
Mixing Pan Drive Motor
37kw
Mixing Pan Rotation Speed
15kw( Variable Frequencey)
Mixing Tool Diameter
1000mm
Mixing Tool Drive Motor
132kw
Mixing Tool Speed
500 (Variable Frequency)
Mixing Volume
1500L(2ton )
Discharging Way
Hydraulic Discharging From Center
Hydraulic Pump Station Power
3.75kw
Specification
2ton capacity
Product Description
Mixing technology:
The mixing process is to homogenize several kinds of raw material to a ideal mixture for various application.The motion (direction and intensity) of material should be as varied as possible.And the mixing time is also a key factor to the quality of mixture.For most mixers,the mixing and reversing movement interact with each other,and the mixing time determines the theoretical optimal mixing performance.Long mixing time could lead to a quality deterioration of mixture,specially for dry material mixing.SATECON mixing technology could achieve the optimal homogeneity in shortest time.Espically for the homogenizing of light aggregate and fiber.
Mixing principle:
The perfect material homogeneity is the interactional result of mixing tools,mixing pan and the specially designed "L" shape scraper.The mixing tools rotating in anticlockwise at high speed.The mixing pan rotating in clockwise at a lower speed. The counter-acting force gives the material a more violent mixing action.The rotating speed of mixing tools and mixing pan can be adjusted for specific processing.The specially designed "L" shape scrapper prevents materials from depositing on the wall and bottom to make sure no material is missed. The scrapper also helps to discharge more quickly. The perfect mixing process gives an optimal homogeneous mixture for your project.
Functions:
SATECON intensive mixer has the best performance in Mixing, reacting, emulsifying, dispersing, separating, plastifying, forming, crushing, fibrillating, solubilizing, coalescing, deaeration.
SATECON mixing technology has successfully served the industries of refractory,ceramic,glass,foundry,coating,metallurgy,industrial chemicals,agricultural chemicals,chemical product,building material and environmental protection.
Refractory:
SATECON intensive mixers have the best performance in refractory product processing. For refractory bricks,casting compounds,thermal insulation compounds,oxide ceramic and non-oxide ceramic products and unshaped refractory products, our intensive mixers can always gives A-level products and mixtures for your project.
Glass:In glass processing,a higher homogeneity of glass material means a better quality of glass. The material mixing plays a key role to the quality of glass.The SATECON intensive mixers can provide a more reliable performance in the glass material mixing and ensure a better quality.
Ceramic:SATECON mixing technology for ceramic industrial has been proved reliable and economical. The mixing solution provided by SATECON has perfectly solved the preparation for ceramic materials and bodys.
Foundry:Every specific foundry has its specific needs,therefore requires specific solution.SATECON provides unique design that is tailored to your project to give you the optimized and high performance solution. For steel foundry,iron foundry and aluminum foundry ,the SATECON mixing system can give a perfect mixture homogeneity of new sand,return sand and additives.
Features :
Maximum homogenization in minimum mixing time
Low wear and high energy utilization
Optimal mixture quality and steady material supply
Continuous or batch-wise operation both available
Advantages :
Energy saving: The intensive mixer's parameter of energy consumption is equal or greater than 85%.Installed power is about 0.43kwh/t, energy saving 40-50% comparing to normal mixer.
High production efficiency: The production capacity of intensive mixer can run into 24 batches per hour.
Low equipment wear: The bottom of mixing silo is equipped with wear-resistant lining which is made of steel vulcanized rubber. The blade and scrapper are protected with alloy plating or wear resistant ceramic. Overall easily damaged parts consume 10% comparing to traditional horizontal mixing equipment.
Operation safe and reliable: Intensive mixer with PLC control system provide visual operation. The system provide two operation model: Full automation operation and manual operation. Through the operation panel, the formula, mixing time, and other values can be modified directly. The motor is equipped with a breaker. The emergency switch near tothe mixer make sure the operation safe.
Convenient maintenance: The intensive mixer has an observing door (with snap lock) which make it easy for customer to observe the mixing progress. The detecting door on the side of mixing silo is designed for the maintenance and changing of spare parts. The wear-resistant lining, the blades and the scrappers are easy to change.
Address:
No. 63 Haier Road, Laoshan District, Qingdao, Shandong, China
Business Type:
Manufacturer/Factory
Business Range:
Construction & Decoration, Industrial Equipment & Components, Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001, ISO 20000
Company Introduction:
SATEC is a scientific and technological innovation enterprise specializing in the design, development, processing, manufacturing and sales services of mixing equipment. The company adheres to quality-oriented, actively absorbs mature European technological achievements, insists on innovative research and development, and continuously develops mixing equipment with advanced technology and excellent performance with rich practical experience. Products are widely used in refractory materials, casting, ceramics, building materials, powder metallurgy, batteries, metallurgy, glass, chemical industry, carbon black, fertilizer, waste recycling industry and other fields. The company fully complies with the ISO9001 quality management system certification requirements and EU CE certification. In the production process, strict quality control and continuous process optimization are carried out for each link to ensure stable operation, reliable quality, reasonable price, and continuous optimization to customers. High-quality products for maximum return on investment. With years of continuous development and accumulation of industry experience, we can provide you with the perfect customized solution, from stand-alone supply to complete sets of equipment to control system integration.